Hi PrsaLab,
We have had nothing but trouble with microSD cards! Beginning with the COVID chip shortages in 2022, we started to have reports of cards failing in the field.
Beginning December 2024, for all new builds we are switching to SanDisk SDSDQED-008G-XI, a premium industry-grade microSD card that we source exclusively from Mouser. Unlike previous cards we tried to standardize on, this one uses SLC technology for maximum robustness and endurance. More info on the new card is available here.
-Josh